CNC Cutting Tools Solution for Mold

Applicable to mold cutting tool types

Micro-diameter carbide end mills

Brand: ZiROO TOOLS
Material: Carbide
Coating: TiSiN
Mold: Imported 5-axis CNC grinding machine
Customization: OEM & ODM

Carbide lollipop-shaped end mills

Brand: ZiROO TOOLS
Material: Carbide
Coating: TiSiN
Die: Designed specifically for undercutting
Shape: High-precision ball end design
Customization: OEM & ODM

Carbide dovetail end mills

Brand: ZiROO TOOLS
Material: One-piece micron-level cemented carbide
Features: Smooth and stable cutting performance
Mold: Precision dovetail groove machining
Design: Sharp cutting edge design
Customization: OEM & ODM

Carbide T-slot end mill

Brand: ZiROO TOOLS
Material: One-piece micron-level cemented carbide
Features: Excellent chip removal performance
Die: Precision-machined T-slots
Design: Sharp
cutting edge design
Customization: OEM & ODM

Carbide chamfering end mill

Brand: ZiROO TOOLS
Material: One-piece micron-level cemented carbide
Features: Deburring
Mold: High-precision chamfering
Design: Multiple chamfering angles available
Customization: OEM & ODM

Roughing square end mill

Brand: ZiROO TOOLS
Material: Carbide
Features: High-efficiency roughing
Die: Suitable for steel, stainless steel, and aluminum
Design: Powerful cutting edge design
Customization: OEM & ODM

Internal milling cutter

Brand: ZiROO TOOLS
Material: Carbide
Features: Internal end mill for precision fillet machining
Die: Designed specifically for machining inner radii (R)
Design: R size can be customized
Customization: OEM & ODM

Tapered ball end mill

Brand: ZiROO TOOLS
Material: Carbide Alloy
Features: Designed for precision 3D machining
Application: Enables smooth cutting of complex 3D surfaces
Design: High surface finish, superior precision
Customization: OEM & ODM

Project Cases

Mold & Die Machining Applications

Injection Mold Cavities

Typical materials: Hardened mold steel, stainless steel and tool steel.

Machining challenges: Hard materials, deep 3D cavities and demanding surface-finish requirements.

ZIROO TOOLS recommendations:

Ball nose end mills for deep-cavity and 3D surface finishing.
Corner-radius end mills to balance edge strength and surface quality.
Application-matched carbide grades and coatings for hardened mold steel.
Stable, anti-vibration geometries for thin walls and long-reach features.

Stamping Dies

Typical materials: Tool steel, alloy steel and high-strength steel.

Machining challenges: Wear resistance, sharp die edges and dimensional stability.

ZIROO TOOLS recommendations:

Heavy-duty end mills for controlled roughing and stock removal.
Wear-resistant carbide grades and coatings selected for the workpiece.
Precision finishing tools for profiles, edges and close tolerances.
Application-specific cutting geometry to reduce edge chipping.

Die-Casting Molds

Typical materials: H13 hot-work steel, stainless steel and alloy steel.

Machining challenges: Large mold dimensions, thermal-fatigue areas and complex cavities.

ZIROO TOOLS recommendations:

Large-diameter roughing cutters for efficient material removal.
High-rigidity tools and optimized flutes to control vibration.
Heat-resistant carbide tools for demanding mold-steel applications.
Precision finishing tools for consistent cavity surface quality.

Electrode Machining

Typical materials: Graphite, copper and copper alloys.

Machining challenges: Burr-free features, dimensional accuracy and dust or chip control.

ZIROO TOOLS recommendations:

Wear-resistant tools for abrasive graphite machining.
Micro end mills for small details and narrow features.
Polished-flute tools for cleaner chip evacuation in copper.
Special geometries selected for graphite and copper electrodes.

FAQ

Why is it necessary to customize non-standard milling cutters for mold processing?

1. Molds are often very complex in structure, usually containing narrow space, deep groove, complex contour and hardened steel material.
2. Conventional tools do not apply to deep cavities or special angles, and the geometry of the cutting tools as well as the process stability are challenged and have to be customized design.

What parameters do you typically require us to provide when customizing non-standard mold end mills?

1. Workpiece material and hardness; 2. Drawing dimensions; 3. Machining type; 4. Machine tool interface; 5. Cooling required.

What materials can your factory's mold milling tools process?

Our ZiROO TOOLS factory produces die-cutting cutters that can be used to process materials such as wood, steel, stainless steel, aluminum, copper alloys, and hardened tool steel.

What is the minimum order quantity for custom die-cutting cutters in your factory?

100pcs

What is the lead time for custom mold end mills from your factory?

Approximately 15 days

Ready to customize your milling cutters?